ZIQIANG MACHINERY & MOULD GROUP
Injection Blow Molding Machine ZQ40
Product Description
ZIQIANG MACHINERY & MOULD GROUP
Injection Blow Molding Machine ZQ40
Injection blow molding is a kind of blow molding method which combines injection molding with blow molding. Firstly, the mold with bottom is produced by injection molding, and then the mold is transferred to the blow mold for blow molding. Injection blow molding is the first step to produce the mold embryo. The injection agent injects the melt into the injection mold with the blowing core tube to form the mold embryo with the bottom, and then transfers it to the blowing mold of the blowing station through the mechanical device for blowing; After that, the mold is inflated, the blow mold is closed, and the compressed air is introduced into the mold through the mandrel air hole. The mold is tightly fitted with the blow molding cavity under the action of air pressure, and then transferred to the demoulding station after cooling; Finally, the product is demoulded. At the demoulding station, the product is ejected from the mandrel or directly sent to the packaging position, and then the next cycle of production is carried out.
The injection and blowing process has high automation depth and production efficiency; The quality of molded products is better than that of extrusion blow molding; The product has no splicing, high strength at the bottom, uniform wall thickness and high precision of mouth size; There is no corner scrap or flash, and the seam line of the product can hardly be seen;
It is suitable for processing large quantities of 5ml to 1L small plastic refined containers and wide mouth containers, such as cosmetics, daily necessities, medicine and food packaging bottles.
Technical Parameters
| Item | Unit | ZQ40 |
| Injection System |
| Screw Diameter | mm | 40 |
| Screw L/D | % | 21:1 |
| Injection weight | g | 140 |
| Heating power | KW | 7.5 |
| Number of barrel zone | | 3+N |
| Injection stroke | mm | 120 |
| Clamping System |
| Clamping force of injection | KN | 400 |
| Opening stroke for injection | mm | 140 |
| Clamping force of blowing | KN | 60 |
| Opening stroke for blowing | mm | 140 |
| Lifing height of rotary table | mm | 70 |
| Mould |
| Max.Platen size(L*W) | mm | 480*340 |
| Mold thickness | mm | 180 |
| Dia.of bottle | mm | 120 |
| Bottle height | mm | 220 |
| Suitable bottle height | mm | 1-1000 |
| Stripping stroke | mm | 220 |
| Hydraulic system |
| Hydraulic Pressure | Map | 14 |
| Motor power | KW | 11 |
| Dry cycle | S | 4 |
| Total Power | KW | 20 |
| Operating power | % | 52-70 |
| Others |
| Min.Air pressure of compressed air | MPa | 0.7-1.2 |
| Compressed air capacity | M³/min | 0.7 |
| Water flowage | M³/h | 4 |
| Cooling water pressure | MPa | 0.3-0.4 |
| Dimension(L*W*H) | M | 3*1.3*1.7 |
| Net weight | Ton | 3.8 |
Machine Advantages
Bottle is a container that can hold liquid or solid, which can be seen everywhere in our life, including medicine bottle, cosmetics bottle and beverage bottle. Due to the rapid development of the petroleum industry, human beings invented high molecular polymer, which is commonly known as plastics. Since then, our bottle materials have changed from single glass or ceramics to various kinds of plastics. Drawing lessons from the long history of glass container blowing process, the extrusion or injection molding plastic mold in relativistic state is placed in the blowing mold, and the mold is inflated by a certain pressure of compressed air to make it close to the cavity wall. After cooling and setting, the mold is demolished to obtain the plastic hollow products with the same shape as the cavity. This is the hollow blow molding process we are familiar with.
Common blow molding processes include extrusion blow molding, injection blow molding and stretch blow molding. Extrusion blow molding, extruding molten material by extrusion device, placing extrusion embryo in blow molding mold for blowing, demolding and taking out products after cooling and setting; In injection blow molding, the bottom mold is first injected, then transferred to the blow mold to blow, cooled and shaped, and then demoulded to take out the product; Stretch blow molding is to produce the mold embryo by extrusion or injection, put it in the blow mold, stretch it axially with the drawing rod, blow it horizontally, then cool it to shape, and finally demould the product.
In the production of the same product, injection blowing and extrusion blowing have inherent advantages, such as no flash, no waste, accurate size, high production efficiency of three-step method, three working positions working at the same time, no need to wait in neutral position; With the conveyor belt, the testing equipment can directly enter the packaging station, with a high degree of automation. Therefore, a conclusion can be drawn: in the range of packaging bottles, the injection blowing process can improve the production efficiency and reduce the production cost.
| No. | ZQ Series IBM Machine | Other products |
| 1 | Down-setting the clamping cylinder ensures the deck plate clean | The clamping cylinder set on the deck plate causes the oil pollution |
| 2 | Adopting unique pressurization technology, pressure cylinder no action in the process to reduce the system energy consumption. No leakage in pressure cylinder. | The pressure cylinder participate in the action, leads to high system energy consumption and oil leakage. |
| 3 | The pressure structure without prefill valve nor oil tank, to ensure the stable and big clamping force. | The pressure structure with prefill valve and oil tank which will cause oil temp. raise and small clamping force. |
| 4 | Provide an overall inspection needed for fully automatic operation (Air pressure inspection, cooling water pressure & temperature, mold temperature, production abnormal etc.) | The necessary inspections need to be test by manual. |
| 5 | No oil pipe outside of the machine, no oil pollution. | The oil pipe outside will cause the oil pollution. |
| 6 | The machine height is around 1.7M. | The machine height is around 2.3M. |
| 7 | Equipment cover adopts aluminum structure ensures all closed and security. | Adopting plastic coating equipment cover, not all closed. |
| 8 | Clamping beam directly on the mold to ensure no burr when product long and big bottle. | Clamping cylinder on the template cause the burr when product long and big bottle. |
| 9 | Increase safety protection function to ensure the stable and security. | |
our own engineers team, we have more then 20 years experience in this field.
Our machine's servo motor adopts China Haitian, which is a very good servo motor supplier.
Our pneumatic valve uses Germany, which is the first quality in the world. Its purchase cost itself is very high, but the
quality is very stable and the service life is very long.
Injection blow plastic bottles are molded from raw materials to finished products in one step, with a high degree of automation, no need of manual secondary processing, labor saving, hygienic and in line with the GMP requirements of pharmaceutical packaging. It is especially suitable for the production of pharmaceutical bottles, juice, beverage, milk bottles and cosmetic bottles and other industries with higher bottle requirements.
Professional Workshop
Company Profile
ZIQIANG & MOULD GROUP
Our customers are all around the world.
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....
We have our own service team in
Saudi Arabia, Colombia, Panama, South Africa ...
ZIQIANG MACHINE & MOULD GROUP
Zhangjiagang Ziqiang Machinery Co., Ltd. is mainly engaged in the research and development, production, sales and trade of automatic one-step "injection-blowing" blow molding machine and supporting "injection-blowing" mold manufacturer.
The company is located in Zhangjiagang City, a national health and civilized city. It enjoys an advantageous geographical location and convenient transportation.
Zhangjiagang Ziqiang Machinery Co., Ltd. has an excellent R&D team. The company brings together many engineering and technical personnel engaged in “injection-blowing” machinery and “injection-blowing” molds. With rich theoretical and practical experience, we can provide customers with detailed and thoughtful "pre-sale", "sale" and "after-sale" services.
The company's product applications cover pharmaceutical packaging, food packaging, health care packaging, cosmetic packaging, and other plastic packaging. It can produce 1ml-1000ml plastic products such as HDPE, LDPE, PP, PS (lactic acid bacteria), high transparent PS, ABS, environmental corn material, EVA, PCTG and so on.
Zhangjiagang Ziqiang Machinery Co., Ltd. adheres to the enterprise development tenet of “self-reliance, integrity, pragmatism, innovation and responsibility”, and builds a one-stop “turnkey” project to produce high-end “injection-blowing” products with satisfactory user quality and first-class quality.
Our Service
1. Our experienced senior engineers will beresponsible not only for equip-ment installation, but also successful and stable production status andoverall traning.
2. To aviod machine wear out and save mainte nance cost, we have regular reminder serviceto advise preventive maintenance of machine and molds
3. Our service hotline is available all day,2417.As long as your equipment has anemergency,pls contact us.
4. Adequate inventory of equipment parts shortenthe downtime of customer equipment and reduce the loss caused by delayed in delivery of the goods.
5. In addition to nommal installation technicaltraining, we provide personal training to helpusers understand machine operation,mouldprocess,-maintenance,etc..
| FAQ |
|
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong
International Airport. We can
pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with
quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We are a supplier of one-stop "turnkey" solutions, with 24-hour debugging and after-sales personnel on standby at any time.
Q: What is the lead time?
For customized machine, it takes about 45 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
one year warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers
products to meet customer' needs.
Q: How can we install the machine when it arrives?
We will teach you how to install it, and if you need it, we can send our experienced engineers to assist you with installation and debugging.
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